One thing that seems to be missing in many interiors I see is the small details, the small nuances that often go unnoticed, but can have a dramatic effect on the overall continuity of the interior design. Here's an example. On a pocket that is sewn into a door panel where the pocket is attached to the surface. Standard fare is to fold the edges and run a top-stitch or French seam along the sewn edges. The alternative is to run the pocket bottom below the carpet line and build a trim piece to cover the seams on the sides and attach the trims from behind so as not to have any exposed fasteners. Another example I use alot is the accent panels on new Cessna singles. The panel is an attractive accent, however, the installation of the panel using screws that are exposed takes away from the clean lines of the panel.
I find that many times in aviation design takes a back seat to simplicity. I see aircraft that cost in the hundreds of thousands of dollars yet the interiors look as if they were copied from a sub-compact economy car. Low quality materials, overuse of plastic, poorly fit trim panels (I see this even from what are considered the best aftermarket interior parts manufacturers.), lack of creativity and in some case a "cheapness" about the whole interior. Most aircraft cost as much, or many times more than, a luxury car or high end sports car, so shouldn't the interior rise to the same level? So many times the interior of aircraft is given the least amount of attention. The interior of the plane is where most of the time flying is spent. Not only should it be a pleasing and inviting space, but it must also provide the most comfort that can be afforded to the pilot and passengers. It is possible to build a suberbly comfortable, beautifully crafted interior while still meeting all FAA regulations and without adding a large amount of weight.
Here are some areas I see that are commonly mishandled.
1. General overall fit and finish. A new interior should be neatly and tightly installed. It should have uniformity throughout the entire interior. Painted and dyed parts should match exactly, not just be the closest color that is easy to find. Hardware should be new or, in the case of specialty parts and fasteners, be properly cleaned. Proper glue should be used that can withstand the high heat of an aircraft cabin and should be used in such quantities to insure that seams and joints do not come apart readily.
2. Colors should be current and shades of materials should be within the same color range. Seat covers should be completed entirely with the same materials. A leather seat with vinyl sides, even if it is a perfect match, is a clear sign of a low end interior. The same is true for the side panels.
3. Plating. If the decorative plating is in disrepair, it should be replated. At a minimum, plating should be restored to the factory type. However, there are many choices for re-plating from black chrome to brushed finishes to precious metal, there are many possibilities. One note in regards to plating. Be careful with gold. I have seen many instances where gold was the choice simply to have "24 karat gold plating". Gold has its place, but when not used wisely can diminish the overall interior.
4. I reccomend to always re-web the seat belts. Most time they need repaired and when re-webbed they will blend into the interior. It is also a good time to examine the buckles and mounting hardware for defects and scratches. Worn and abused buckles against the new interior soft goods will stand out like a sore thumb.
5. Make sure the door jambs are painted to match the interior and if the plane is to be painted at a later time, insist that the paint shop protect them when the aircraft is stripped.
6. Make sure that all the proper paperwork and log entries are in order and apply to your aircraft's operating regulations.
A new aircraft interior can range from bare bones to full on luxury and prices will vary accordingly. Although price and quality don't always mirror one another, it should be noted that the old adage "you get what you pay for" certainly applies when it comes to an aircraft interior that is hand crafted. Aviation quality materials are generally going to cost the same for all interior shops, so a cut rate price means lower quality or even uncertified materials. A well designed, assembled and installed interior requires many hours of hands-on work to complete the job so it will stand the test of time. Top shops don't cut corners and often times will perform additional work that you may never be charged for. Quality work can be seen not only when the interior is new, but also when it has been in service for many years and still looks and performs well. To get this level of quality, it is... all in the details. |